Cleanliness Analysis, Measurement Process,The Patented Metal - Non-Metal Recognition,
Evaluation Samples,Oil Cleanliness
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In the automotive sector an increasing number of components contain specifications for cleanliness in product drawings, which generates a requirement for a comprehensive particle analysis Examples of automotive parts that may require filter analysis: |
Methods
used for evaluating
cleanliness levels (extracting,
analysing and expressing results) are covered by the standard ISO 16232.
When determing
the contamination of components (i.e. after components have
undergone their standard cleaning process) sample parts are selected
and cleaned again in a defined and controlled manner.
The method of cleaning (e.g. ultrasonic bath, rinsing), the cleaning
fluid (e.g. water, alcohol), the volume of cleaning fluid and other
parameters are part of the production evaluation process and subject to
strict specifications.
The
cleaning fluid is then passed through a filter membrane which
will entrap the residual particles.
In this stage the membrane type (Cellulose, Teflon, Polyester net) will
have an influence on the number and size of captured particles.
After this process the filter is dried and one of the following methods
is used to determine cleanliness.
Method of Determining Technical Cleanliness:
| Method | Information Yield |
| Gravimetry (weighing) | Weight per analysis |
| Microscopic counting | Particle distribution, largest particles, metal - non-metal content |
| Raster electronic microscopy (REM EDX) | Material analysis, element distribution |